Total quality management and quality engineering
Md. Limonur Rahman Lingkon; Pronab Krishna Saha; Abdulla Al Manzid; Md. Nazmul Hasan; Showra Kishore Mahalanobish
Abstract
The purpose of this study is to determine how the Bangladeshi garment industry's sewing defect reduction and productivity enhancement are affected by the Plan, Do, Check, Act (PDCA) and 5S (Sort, Set in order, Shine, Standardize, Sustain) techniques. One of the main reasons for production delays and ...
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The purpose of this study is to determine how the Bangladeshi garment industry's sewing defect reduction and productivity enhancement are affected by the Plan, Do, Check, Act (PDCA) and 5S (Sort, Set in order, Shine, Standardize, Sustain) techniques. One of the main reasons for production delays and increased costs is sewing defects. By reducing defects, improving Overall Equipment Effectiveness (OEE), and methodically using integrated PDCA concepts, the study aims to streamline and expand the production flowline while increasing throughput. To continuously evaluate and improve the sewing process, the 5S method is also employed. Tools like cause-effect diagrams and Pareto charts were used to identify the defect correctly. The OEE was used to evaluate the actual efficiency. The integration of 5S and PDCA as a lean methodology was utilized to minimize the defect rate and maximize quality to improve efficiency. For this purpose, data was collected from some renowned factories in Bangladesh. This mixed-integrated methodology is used in the study to integrate quantitative defect analysis with worker satisfaction along with efficiency surveys. The findings should offer valuable insights to the RMG industry in Bangladesh, as producers seek sustainable methods to increase productivity and enhance product quality while mitigating the impact of sewing errors on their production procedures. OEE was increased by almost 3-4% through this research.
Fuzzy sets and systems
P. K. Halder; C. L. Karmarker; B. Kundu; T. Daniel
Abstract
Recently, the competitiveness and awareness of productivity have increased rapidly among different industries. Hence, the performance evaluation of the criteria affecting the productivity is needed to improve productivity and strengthen the management of the organization. In Bangladesh, Ready Made Garments ...
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Recently, the competitiveness and awareness of productivity have increased rapidly among different industries. Hence, the performance evaluation of the criteria affecting the productivity is needed to improve productivity and strengthen the management of the organization. In Bangladesh, Ready Made Garments (RMGs) is one of the most probable and profitable sectors which is considered as the main economic strength of the country. In this study, a two-phased research method has been projected to find out some governing factors affecting industry’s output. In the first phase, six criteria associated with the productivity have been identified based on literature, inputs from experts, opinions from the officials and managers of six garments industries in Bangladesh. In the second phase, among different MCDM tools, Fuzzy Analytic Hierarchy Process (FAHP) has been used for evaluating criteria weights and ranking the criteria. Among several criteria, line-balancing criterion has been found as the most important factor to improve the RMG’s productivity.
B. Singh Sidhu; V. Kumar; A. Bajaj
Volume 2, Issue 3 , September 2013, , Pages 10-23
Abstract
The global marketplace has witnessed an increased pressure from customers and competitors in manufacturing .In this age of agile manufacturing the global competition characterized by both technology push and market pull had forced the companies to achieve world-class performance through continuous improvement ...
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The global marketplace has witnessed an increased pressure from customers and competitors in manufacturing .In this age of agile manufacturing the global competition characterized by both technology push and market pull had forced the companies to achieve world-class performance through continuous improvement in their products and processes, reduction in cost, reduce wastes, increase quality, increasing of effectiveness, safety increasing, reduction of the pollution, increase decision making power and improved methodology. To want all this changes, there is need to adopt new the management system. In management system there are many types of techniques. The present work is dedicated to study and implement 5S methodology. In this work, proper system will be analyzed to reduce the wastes, reduction in cost, processes, and increase decision making power by implementing 5S techniques. Apart from this, theoretical results compared with original data from industry before and after implementation.